Homag Single-Sided
Edgebanding Machine, Model KLO 78/A20/S2
Left-hand
machine. Working units on left-hand side as seen from the direction of infeed. The machine is manufactured with a continuous machine frame, off-trim collection
channel, automatic feed track system. The feed chain is equipped with 80 mm (3-5/32") wide
chain plates with vulcanized rubber inserts, and centralized lubrication. Top
pressure beam is equipped with double wide compound v-belt with motorized height adjustment for panel thickness
with digital counter. Upper working heads of work stations linked to top pressure beam for automatic adjustment
to panel thickness. Outrigger panel support with roller track extractable to
about 1000 mm (39‑3/8"). Separate glue roller drive takes over when chain track stops. Glue container back-off in case of feed stop.
| working level | | 950 mm | (37-13/32") |
| min. working
width
| w/thickness 22 mm (7/8") | 55 mm | (2-5/32") |
| | w/thickness 60 mm (2-3/8") | 100 mm | (3-15/16") |
| panel overhang | | 30 mm | (1-1/8") |
| min. work piece thickness | | 12 mm | (15/32") |
| max. work piece thickness | | 60 mm | (2-3/8") |
| edge thickness | strips | 0.4 mm to 20 mm | (0.16"
to 25/32") |
| | coils | 0.3 mm to 3 mm | (0.12"
to 1/8") |
| processing limits | strips | 900 mm2 | (1.39 sq in) |
| | coils | 135 mm2 | (.19 sq in) |
| operating voltage | | 480 volt | 3-phase, 60
cycle |
| control voltage | | 24 volt | |
| machine paint color | grey | | RDS 240 80 05 |
Feed speed infinitely variable from 18 M/min to 24 M/min (59 ft/min to
78 ft/min). Note: Max. adjusting range is not necessarily the appropriate working
speed. Electrical equipment according to UL regulations. Control
of work safety through the German Wood Trade Association. In case
of variations in technical specifications
and capacities between the base machine and working units,
the specifications and capacities given for the working units are to be considered
as correct. Conditions of floor at installation site must be according
to foundation plan.
Adjustable Infeed Fence Jointing Trimming UnitHomag Unit #3481 with two (2) motors 3 kW,
150 cycle, 9000 rpm
for max. tool diameter of 125 mm (4-15/16") equipped with trimming column two (2) horizontal and cross slides with spindle adjustment electro-pneumatic horizontal jump movement of first
processing motor two (2) dust
extraction hoods· air jet for panel cleaning·
with two (2) diamond jointing
cutter heads d=125x35x30mm, Z=2 x 3
Noise Protection Jointing Part SteppedHomag Unit
#0424 free inlay of long edges
Panel Pre-HeatingHomag
Unit #2325 quartz lamp for heating of substrate edge before glue application used for improved edge quality
QA 34 Quick Melt Gluing UnitHomag Unit #2123 specially designed by Homag--the
original innovator of the quick melt system lower reservoir unit is designed with only seven wearing parts, which allows for
ease of adjustment and reduces maintenance costs ideally suited for quick heat-up time and color changes one bolt secures lower unit
to drive mechanism
special coupling eliminates alignment of universal drive joint digitally displayed thermostat for both upper and lower
unit, along with heated glue roller allow for excellent control of thermostat for optimum bonding results glue roller reversible individual adjustment for
front and rear glue gates
lower melting unit with upper reservoir for glue granules glue roller diameter 34 mm (1-11/32") heated glue roller automatic control of lower
melted glue level* purge button* spill plate* dump gate Glue Roller DriveHomag
Unit #2141 eliminates glue charring on the glue roller and lengthens the pot life of the glue
during idle running time of the machine because it is thermostatically controlled, it activates to keep the glue roller drive
continuing when lower unit has reached its melting temperature and the feed track is stopped
Clamping
Device for Glue PotHomag Unit #2143·
electro-pneumatic clamping of
glue applicator at panel's trailing edge
Glue Container Back-OffHomag Unit #2145·
in case feed track stops
QA Glue Tank Front Part Homag Unit #2160
used for exchange with quick
melt glue system especially when utilizing different glue colors
Multi-Purpose
Magazine ideally suited for
the flexible needs of today's customers capable of running both coiled material and strips, as well as solid wood bands can easily change from one
application to the next with the flip of a switch, conveniently located on the movable control pendant infeed angle 8° edge thickness 0.4 mm to 20 mm (0.016" to 25/32")·
edge height 16 mm to 65 mm (5/8"
to 2-9/16")
processing limits 900 mm2 (1.39 sq in) min. edge length 260 mm (10-1/4")
Magazine Height AdjustmentHomag Unit #2460 with threaded spindle adjustment adjustable +/- 10 mm (+/-
13/32")
Clipping UnitHomag Unit #2445 designed for today's popular
use of thick coil PVC
for use with single-roll table magazine max. edge thickness 3.5 mm (0.14")
max. edge height 65 mm (2-9/16") PVC processing limits 135 mm2 (0.19
sq in) veneer processing limits 100 mm2 (0.15 sq in) max. roll diameter 800 mm (31-1/2")
Pressure Zone for Gluing Section Type CHomag Unit #2507 one (1) driven pressure roller
200 mm (7-7/8") diameter
six (6) secondary pressure rollers 70 mm (2-3/4") diameter with pneumatic pressure control for straight edges centralized manual adjustment
for edgeband thickness
Snipping Unit HL 05Homag Unit #3054 for straight and chamfer
snipping
with two (2) motors, 0.4 kW, 200 cycle, 12000 rpm equipped with self-aligning industrial grade ball slides and rails adjusting device for manual
resetting from chamfer to straight snipping edge thickness straight max. 20 mm (25/32") chamfer max. 3 mm
(1/8")
max. edge height 65 mm (2-9/16") max. snipping depth softforming 20 mm (25/32") with two (2) TCT saws 120 mm x 3.2 mm,
z = 20* including
electronic frequency invertor for control of motor speed and braking
Adjustment Chamfer,
StraightHomag Unit #3114
for automatic re-setting from straight snipping to chamfer snipping manual motor adjustment required in case of modifications
of edge thickness
Flush Trimming UnitHomag Unit #3209 top and bottom with two (2) motors positioned
one above the other, 1.5 kW,
200 cycle, 12000 rpm
max. edge thickness 20 mm (25/32") panel thickness 7 mm to 60 mm (9/32" to 2-3/8") angle adjustment +/- 1° with two (2) carbide tipped
trimming cutters, 70 mm x 25 mm,
HSK 25, z = 4
motors running against direction of feed motors manually laterally adjustable with digital mechanical counters height adjustment with top
pressure beam* including electronic frequency invertor for control of motor speed and braking
Bevel Trimming UnitHomag Unit #3216 top and bottom·
with two (2) motors, each 0.4
kW, 200 cycle, 12000 rpm
max. edge thickness 8 mm (5/16") max. panel thickness 60 mm (2-3/8") tilting range 0° to 30° with two (2) replaceable
insert trimming cutters 70 mm x 14.3 mm, HSK 25, z = 4 motors are running against direction of
feed motors
and side copy wheels are manually adjustable with digital mechanical counters height adjustment with top pressure beam*
including electronic frequency
invertor for control of motor speed and braking
Quick Disconnect Electrical PlugsHomag Unit #3295 for motor
Profile Trimming Unit,
FF 12Homag Unit #3512· for cross-processing of postforming/softforming parts on leading and trailing
edges· top and bottom with four (4) motors, each 0.4 kW, 200 cycle, 12000 rpm max. edge thickness 6 mm
(1/4")
max. panel thickness 40 mm (1-9/16") min. panel length 80 mm (3-5/32") with quick motor change device without tooling·
adjusting device with manual eight-fold
turret stop*
including electronic frequency invertor for control of motor speed and braking
Adjusting DeviceHomag Unit #3536
electro-pneumatic lateral movement
of trimming station in and out of working position
Bevel Trim Unit - Additional top / bottom trim unit for machining bevel on top / bottom of laminates and tapes
(3rd top / bottom station.
Noise Reduction EnclosureHomag Unit #0415/0425
for edge trimming section
with centralized chip extraction port· with safety partition wall after all units following the
panel edges
illuminated for ease of operator inspection with viewing windows
Profile Scraping UnitHomag Unit #4510 tracing from top, bottom and side for chamfering or rounding off of pre-trimmed
PVC edges
pneumatically controlled blowing nozzles max. edge thickness 5 mm (3/16") panel thickness 7 mm to 60 mm (9/32" to 2-3/8") unit laterally adjustable
by max. 50 mm (1-31/32")
collection box for PVC shavings height adjustment with top pressure beam without tools·
manually adjustable with digital
mechanical counters
Open SpaceHomag Unit #1999 250 mm (9-7/8") for later addition of work unit
Edge Buffing Unit
with OscillationHomag
Unit #4402 at top & bottom with two (2) motors .25 kW, 60 cycle, 2850 rpm max. panel thickness 60 mm
(2-3/8")
with vertical, horizontal and angle adjustment equipped with two (2) cloth buffing wheels 150 mm x 50 mm x 25 mm oscillation device
Homatic Electronic ControlHomag Unit #6202
control with programmable memory (PLC) Homatic 2000 with indication of all inputs and outputs by means of luminous diodes integrated line control for
remote control of processing units
multi-tasking control of PLC for precise unit operation part number in machine at choice compatible interface to all Homatic input
systems
recommended environmental temperature min. +5° C (41° F), max. +35° C (95° F)
NC 21 Operator InterfaceHomag Unit #6313 (P) keypad with LCD indication display ·
eight (8) rows, 40 characters,
for input of all data such as width, thickness, line points, number of programs, dog selection, type of edges, etc.*·
fault diagnostics display·
storage of up to 40 working programs,
each with up to 160 functions· serial interface to IBM PC (MS DOS) possible·
eight (8) integrated function
keys *Note: Additional hardware or software
may be required.